2026 New Standards: A Collection of Corrosion Protection Coating Requirements for W Beam Guardrails

2026 New Standards: A Collection of Corrosion Protection Coating Requirements for W Beam Guardrails

Release time:

2026-02-01


The new national standard GB/T 18226-2025 Technical Requirements for Corrosion Protection of Steel Components in Highway Traffic Engineering will be officially implemented on March 1, 2026. It unifies the specifications for core indicators such as classification, thickness, adhesion amount, adhesive force and salt spray resistance of corrosion protection coatings commonly used for W beam guardrails. The accurate collection is as follows.

 

I. Core Standards and Scope of Application

 

Scope of application: Steel components such as plates, columns, anti-blocks, brackets and fasteners of W beam steel guardrails.
Core changes: Unified implementation in accordance with GB/T 18226-2025, with no separate provisions for corrosion protection requirements; the classification of components and coating indicators are more clear, and the zinc coating requirements for fasteners are raised.
 

II. Requirements for Commonly Used Corrosion Protection Coatings (Classified by Process)

 

(I) Hot-dip Galvanized Coating (Single Coating)

Component Type
Average Zinc Coating Adhesion Amount
Average Zinc Coating Thickness
Minimum Local Thickness
Adhesive Force
Salt Spray Resistance
Main components (guardrail plates, columns, anti-blocks, brackets, etc.)
≥600g/㎡
≥85μm
≥61μm
Cross-cut test: Grade 0
≥1000h, no red rust
Fasteners (bolts, nuts, etc.)
≥350g/㎡
≥49μm
≥35μm
Cross-cut test: Grade 0
≥500h, no red rust

 

(II) Hot-dip Galvanizing + Spraying Composite Coating

 

Component Type
Zinc Coating (Adhesion Amount/Thickness)
Spraying Coating Thickness
Adhesive Force
Salt Spray Resistance
Main components
≥275g/㎡ (≥39μm)
≥76μm
Cross-cut test: Grade 0
≥1500h, no red rust
Fasteners
≥350g/㎡ (≥49μm)
No specific requirement
Cross-cut test: Grade 0
≥1000h, no red rust

 

(III) Hot-dip Galvanizing + Dipping Composite Coating

 

Component Type
Zinc Coating (Adhesion Amount/Thickness)
Dipping Coating Thickness
Adhesive Force
Salt Spray Resistance
Main components
≥275g/㎡ (≥39μm)
≥250μm
Cross-cut test: Grade 0
≥2000h, no red rust
Fasteners
≥350g/㎡ (≥49μm)
No specific requirement
Cross-cut test: Grade 0
≥1000h, no red rust

 

(IV) Epoxy Zinc-based Composite Coating

 

Component Type
Epoxy Zinc-based Coating Thickness
Polyester Spraying Coating Thickness
Total Thickness
Adhesive Force
Salt Spray Resistance
Main components
36-56μm
70-90μm
≥106μm
Cross-cut test: Grade 0
≥2000h, no red rust
Fasteners
≥350g/㎡ (≥49μm)
No specific requirement
Cross-cut test: Grade 0
≥1000h, no red rust

 

III. Key General Requirements

 

Coating appearance: No defects such as missing plating, pinholes, air bubbles, cracks and peeling, with uniform and consistent color.
Thickness detection: A magnetic thickness gauge shall be used. 5 points shall be tested per 2 ㎡ for main components, and 10 pieces shall be randomly tested per batch for fasteners.
Adhesive force test: Cross-cut test method with a grid spacing of 1mm, and no coating peeling after tape stripping.
Salt spray resistance test: Implemented in accordance with GB/T 10125, with no red rust within the specified time.
Special requirements for composite coatings: The zinc coating and organic coating shall be well combined without delamination and blistering.
 

IV. Key Comparison Points between New and Old Standards

 

Component classification: The corrosion protection requirements for connecting parts such as anti-blocks and brackets are unified with those for main components, and no separate distinction is made any more.
Fasteners: The zinc coating adhesion amount is increased from 120g/㎡ to 350g/㎡, the thickness is increased from 17μm to 49μm, and the requirement for the thickness of the outer coating is cancelled.
Epoxy zinc-based: No longer classified by corrosion environment, unified to 36-56μm with fixed values.
Composite coatings: The thickness of the outer coating is only required for main components, and only the zinc coating of fasteners is required to meet the standard.
 

V. Application Scenario Suggestions

 

Coating Type
Applicable Environment
Service Life
Advantages
Hot-dip Galvanized Coating
Ordinary highways, inland areas
15-20 years
Low cost, mature technology
Hot-dip Galvanizing + Spraying Composite Coating
Municipal roads, landscape areas
20-25 years
Attractive appearance, good weather resistance
Hot-dip Galvanizing + Dipping Composite Coating
Coastal areas, high salt spray areas
25-30 years
Strong corrosion resistance
Epoxy Zinc-based Composite Coating
Heavy industrial areas, acid rain areas
More than 30 years
Environmental protection, excellent anti-corrosion performance

 

The above requirements are based on GB/T 18226-2025, which will be officially implemented on March 1, 2026. Production, procurement and acceptance shall be carried out in accordance with the new standards to ensure the corrosion protection quality and service life of W beam guardrails.
 

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